Manufacturing Processes-I

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About the course

Manufacturing Processes deals with the learning basics of several manufacturing processes. The different manufacturing processes covered are Casting, Welding, Forming, Material Removal Processes. We also cover basics of Testing and Inspection Mechanisms.

What will you learn?

The complete online syllabus of this course comprises 4 Learning Modules | 94 Topics of Learning | 4.4 Hours of Learning | 42 Assessments

Module

  • Casting Processes
  • Material Properties
  • Testing and Inspection
  • Welding Processes


Topics of Learning

  • Classification of Manufacturing Processes
  • Selection Criteria for Manufacturing Processes
  • General Trends in Manufacturing
  • Casting
  • Patterns
  • Patterns Materials
  • Pattern Allowances
  • Moulding Sand Composition
  • Moulding Machines
  • Moisture Content Test
  • Clay Content Test
  • Permeability Test
  • Types of Sand Moulds
  • Types of Cores
  • Core Prints
  • Chaplets and Chills
  • Elements of Gating System
  • Riser and its Design
  • Cupola Furnace
  • Induction Furnace
  • Shell mould casting
  • Investment casting
  • Full Mould casting
  • Permanent Mould Casting
  • Vacuum casting
  • Die Casting
  • Centrifugal Casting
  • Continuous Casting
  • Casting Defects
  • Fettling
  • Casting of copper alloys
  • Metallurgical considerations in casting
  • Solidification of Metals and Alloys
  • Directional Solidification
  • Nucleation and grain growth
  • Critical size of nucleus
  • Grain Boundary Segregation
  • Visual Inspection Method
  • X-ray radiography Method
  • Magnetic Particle Inspection
  • Dye Penetrate Test
  • Ultrasonic Inspection
  • Eddy Current Testing
  • Hardness Testing
  • Micro Hardness Testing
  • Welding and Weldability
  • Types of Welding
  • Welding terminology
  • General principles of welding
  • Welding positions
  • Filler metals
  • Gas Welding
  • Gas Cutting
  • Oxy-Acetylene Welding
  • Types of Flames
  • Oxy-Hydrogen Welding
  • Electric Arc Welding
  • AC and DC arc welding
  • Metal Inert Gas Welding
  • Tungsten Inert Gas Welding
  • Submerged Arc Welding
  • Electrodes
  • Types of Electrodes
  • Welding Arc
  • Characteristics of Welding Arc
  • Arc stability
  • Arc blow
  • Thermal effects on weldment
  • Heat affected zone
  • Grain size and its control
  • Resistance Spot Welding
  • Resistance Seam Welding
  • Resistance Butt Welding
  • Projection Welding
  • Upset Welding
  • Flash Welding
  • Electro Slag Welding
  • Atomic Hydrogen Welding
  • Ultrasonic Welding
  • Friction Welding
  • Thermit Welding
  • Explosion Welding
  • Plasma Arc Welding
  • Electron Beam Welding
  • Basic Considerations in Welding
  • Soldering
  • Laser Beam Welding
  • Welding Defects
  • Brazing
  • Braze Welding
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