Manufacturing Processes-II

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About the course

This subject is designed to make students learn Principles, Operations and Capabilities of various Metal Machining and Metal Forming Processes. They will understand the Importance of Process Variables Controlling these Processes. They will also recognize the inter-relationships between Material Properties and Manufacturing Processes. Upon completion of the course, the students should have the ability to select different types of Metal Machining and Forming Processes needed for the Manufacturing of various Geometrical Shapes of Products.

What will you learn?

The complete online syllabus of this course comprises 2 Learning Modules | 140 Topics of Learning | 7 Hours of Learning | 37 Assessments

Module

  • Metal Forming
  • Metal Cutting and Machine tool

Topics of Learning

  • Hot Working and Cold Working
  • Principle of Rolling
  • Types of Rolling Mills
  • Rolling Defects
  • Drawing Process
  • Wire Drawing
  • Tube Drawing
  • Swaging
  • Drawing Defects
  • Principle of Extrusion
  • Hot Extrusion
  • Cold Extrusion
  • Extrusion Defects
  • Load Calculation
  • Concept of Punching
  • Die and Punch Assembly
  • Press Work Methods
  • Press Tools
  • Progressive and Combination Dies
  • Blanking and Piercing
  • Types of Dies
  • Types of Punches
  • Shearing and Trimming
  • Spinning
  • Bending
  • Stretch Forming
  • Shaving
  • Notching
  • Nibbling
  • Embossing and Coining
  • Squeezing
  • Introduction to Powder Metallurgy
  • Mechanical Pulverisation
  • Electrolysis
  • Chemical Reduction
  • Atomization
  • Properties of Metal Powders
  • Blending
  • Compacting
  • Advantages and disadvantages of powder metallurgy
  • Sintering
  • Principle of Lathe Machine
  • Construction of Lathe Machine
  • Lathe Attachments
  • Types of Lathe Machines
  • Drilling, Reaming, and Boring
  • Turning
  • Threading
  • Knurling
  • Forming
  • Chamfering
  • Parting Off
  • Undercutting
  • Grooving
  • Facing
  • Plain and Step Turning
  • Form Turning
  • Eccentric Turning
  • Taper Turning
  • Screw Cutting
  • Basic Elements of Machining
  • Orthogonal and Oblique Cutting
  • Geometry of Single Point Tools
  • Tool Geometry in Coordinate System
  • Concept of Chip Formation
  • Types of Chips
  • Chip Thickness Ratio
  • Chip Contraction
  • Earnst-Merchant Theory
  • Lee and Shaffer’s Theory
  • Mechanism of Wear
  • Tool Life
  • Feed and Depth of Cut
  • Machinability
  • Cutting Speed
  • Tool Material
  • Work Material
  • Use and Properties of Coolants and Lubricants
  • Types of Coolants and Lubricants
  • Tailstock Set-Over Method
  • Swiveling the Compound Rest
  • Using Taper Turning Attachment
  • Using Foam or Broad Nose Tool
  • Shaper and its Working Principle
  • Construction of Shaper
  • Types of Shapers
  • Universal Table
  • Shaper Tools
  • Horizontal Cutting
  • Vertical Cutting
  • Angular Cutting
  • Irregular Cutting
  • Speed, Feed and Depth of Cut
  • Machining Time
  • Slotter and its Working Principle
  • Construction of Slotter
  • Planer and its Working Principle
  • Work Holding Devices
  • Speed, Feed and Depth of Cut
  • Machining Time
  • Comparison of Planar and Shaper
  • Drilling
  • Twist Drill
  • Boring
  • Reaming
  • Counter-Boring
  • Counter-Sinking
  • Spot Facing
  • Tapping
  • Speed, Feed and Depth of Cut
  • Machining Time
  • Horizontal Boring Machine
  • Vertical Boring Machine
  • Jig Boring Machine
  • Milling Process and its Working Principle
  • Milling Operations-1
  • Milling Operations-2
  • Indexing Heads
  • Direct Indexing
  • Simple Indexing
  • Compound Indexing
  • Differential Indexing
  • Angular Indexing
  • Grinding Process
  • Composition of Grinding Wheels
  • Trueing and Dressing Grinding Wheels
  • Cylindrical Grinder
  • Centreless Grinder
  • Speed, Feed and Depth of Cut
  • Machining Time
  • Power Hacksaw
  • Types of Sawing Machines
  • Hacksaw Blades
  • Vertical Band-Saw Machine
  • Horizontal Band Saws
  • Broaching Process
  • Types of Broaching Machines
  • Broaching Methods
  • Broach Design
  • Polishing, Buffing, Tumbling, Burnishing
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